PRJProjects
Each of these started as a component failing on cost, on schedule, or in the field at another supplier. The interesting part is rarely the machining — it is what the process was actually doing wrong.
PRJ-01 / 04Project index
Distortion, contamination, joint count, and thermal movement. Every one was solved in process planning rather than in inspection.
2024 / PRJ-2024-11
Meridian Geothermal Group
Binary-cycle geothermal plant builder
A 22-week import lead time and recurring flatness rejections replaced with a single-source domestic route running at 9 weeks.
2023 / PRJ-2023-04
Northline Rolling Stock
Regional passenger rolling stock manufacturer
1,800 fatigue-rated bogie frames per year, with weld distortion engineered down 63% so machining removes stock instead of correcting shape.
2025 / PRJ-2025-02
Axiom Vacuum Systems
Deposition equipment builder for semiconductor fabs
Clean-built chamber assemblies leak tested to 1 × 10⁻⁹ mbar·L/s, with three configurations running in parallel without cross-contamination.
2022 / PRJ-2022-09
Halbrook Equipment Works
Compact loader and material handling manufacturer
Eleven fabricated and plumbed components consolidated into two machined manifolds, cutting part cost 42% and removing 26 leak paths per machine.
When you send us a transferred program, send the reject history as well as the drawing. It tells us more about the real requirement than the tolerance block does.